Potassium Formate (For Carbon Black) in Agra
Potassium Formate ($CHKO_{2}$) is a high-purity industrial salt used as a specialized additive in the production and treatment of Carbon Black. In the carbon manufacturing process, it acts as a critical fire retardant and a conditioning agent that helps in controlling the structure and surface chemistry of carbon particles. Its high thermal stability and environmentally friendly profile make it an essential chemical for maintaining product consistency and safety in high-temperature manufacturing environments.
For the industrial manufacturing sectors in and around Agra, Potassium Formate for Carbon Black is a vital component for units involved in rubber compounding and pigment production. Given Agra's massive footwear industry, Carbon Black is extensively used in the manufacturing of shoe soles and rubber components. Using high-grade Potassium Formate ensures that the carbon black integrated into these products meets international durability and safety standards. Furthermore, it serves as an effective coolant and stabilizer in the heavy machinery used within Agra's industrial zones.
Role in Carbon Black Production
Carbon black is produced by the incomplete combustion or thermal decomposition of hydrocarbons. During manufacturing, additives like potassium formate improve reaction efficiency, enhance product quality, and provide process stability.
In carbon black production, especially in specialty carbon blacks and high-quality carbon blacks, structural inhibitors play a pivotal role. Before the 1990s, sodium hydroxide was generally used as a structural inhibitor; with the development of special carbon black, it was gradually replaced by potassium carbonate; however, due to the low solubility of potassium carbonate, it is easy to layer after dissolution (the upper and lower concentrations in the solution tank Non-uniformity), which leads to easy clogging of the nozzle and unstable quality of carbon black. Since 2004, we have cooperated with a multinational carbon black company in the United States to replace potassium carbonate with potassium formate for experimental production of carbon black.
The effect is very good. Through nearly ten years of promotion, potassium formate has become the mainstream of structural inhibitors in carbon black production. At the same time, the ash content in carbon black production is also a very important indicator. Therefore, in order to ensure that the ash content in carbon black meets the standard, certain requirements are also set for the toxic and harmful substances in potassium formate.
At present, the quality standards accepted by most carbon black manufacturers are as follows:
| Specification and model index name | Solid (Ⅰ) | Liquid (Ⅱ) | Liquid (Ⅲ) |
|---|---|---|---|
| Appearance | Pure white crystal | Colorless and transparent | Colorless and transparent |
| Assay of potassium formate content | 97% MIN/td | 75% MIN | 65% MIN |
| Potassium chloride content (as chlorine) Chloride content | 0.01% MAX | 0.01% MAX | 0.01% MAX |
| Potassium carbonate content (calculated as carbonate) CO 3 2- content | 0.5% MAX | 0.5% MAX | 0.5% MAX |
| Potassium hydroxide content (calculated as hydroxide radical) OH - content | 0.5% MAX | 0.2% MAX | 0.2% MAX |
| PH value (25℃) PH value | 9-11 (10% Solution) | 9-11 | 9-11 |
| Specific gravity (20℃) Density SG | --- | 1.57 | 1.47 |
| Total Iron content | 10ppm max | 10ppm max | 10ppm max |
| Calcium content | 10ppm max | 10ppm max | 10ppm max |
| Magnesium content | 10ppm max | 10ppm max | 10ppm max |
| Turbidity (25℃; NTU) Turbidity | --- | 10NTU | 10NTU |
| Sodium content | 0.3% MAX | 0.3% MAX | 0.3% MAX |
| Sodium content | 1ppm max | 1ppm max | 1ppm max |
